FACILITIES AT FLOWMORE WORKSPATTERN SHOP.
IN HOUSE PATTERN MAKING
- ALUMINIUM/METAL
- WOOD
- RESIN
- FOUR PATTERN STORAGE AREA
- ALL PATTERNS NUMBERED TO SHOW STORAGE LOCATION, NUMBER OF PIECES OF PATTERN AND MACHINE DETAILS
- PATTERN INVENTORY IS MAINTAINED SO THAT SPARES CAN BE MADE AVAILABLE EVEN FOR 50 YEAR OLD SUPPLIED PUMP FOR INTERCHANGEABILITY
FOUNDARY
- IN HOUSE Captive foundry with installed capacity upto 1500 tons of grey iron and 100 tons of non-ferrous castings
- GREY IRON AND ALLOYS CASTINGS UP TO SINGLE PIECE OF 7000 Kgs.
- Ni RESIST / Ni HARD –ALLOY IRON UP TO SINGLE PIECE OF 2000 Kgs.
- NON –FERROUS (BRONZE AND BRONZE ALLOYS) UP TP SINGLE PIECE OF 2000 Kgs.
- Managed by highly skilled engineers and foundry men with experience upto 40 years
- In house chemical and metallurgical lab to cater to all inspections of a foundry
Stringent quality checks & verifications as per relevant Indian Standards are carried out on all incoming raw materials like, Silica Sand, Sodium Silicate, Bentonite, Foundry Coke, Graphite Paint , Pig Iron, C.I/ Steel scrap, Ferro Metal alloys, Bronze Ingots etc.
In addition, regular in-process checks are made for sand mix, Core making, moulding, melting, chemical and mechanical properties of castings, as also dimensional check of all fettled and finished Castings.
OTHER FACILITIES CONNECTED TO CASTINGS
- CHECKING OF CARBON AND SILICA DURING MOLTEN STAGE
- TEMERATURE CHECKING OF CUPOLA
- CO2 PROCESS FOR CORE / MOULD MAKING
- FELTING OF CASINGS
- GRINDING OF CASTINGS
- CLEANING THROUGH In HOUSE GRIT BLASTING
FACILITIES AT FLOWMORE WORKSTOOL ROOM
- FULLY EQUIPPED TOOL ROOM FOR QUALITY PRODUCTION
- REGULAR AND PERIODIC CALLIBRATION OF ALL MEASURING INSTRUMENTS
- RECORDS FOR CALLIBRATION, PERIOD, CORRECTIONS MADE ETC. ARE MAINTAINED
- ISSUES REQUIRED INSTRUMENTS TO SHOP FLOOR AS AND WHEN REQUIRED.
- MAINTAINS ULTRASONIC TEST EQUIPMENT, DP TEST EQUIPMENT, RADIOGRAPHY RECORDS
FABRICATION
- ASME CODE APPROVED WELDING
- QUALIFIED WELDERS / PROCEDURES AS PER ASME CODE
- MAX SINGLE PIECE FABRICATION UP TO 15000 Kgs.
- HEAT TREATMENT / STRESS RELIEVING BY INDUCTION HEATING
IN-PROCESS TESTING FACILITIES
- PHYSICAL AND CHEMICAL TEST OF MATERIALS
- ULTRASONIC TEST OF SHAFTS
- DYE-PENETRATION TEST OF CRITICAL CASTINGS, SHAFTS AND WELDS
- RADIOGRAPHY OF WELDING AND CRITICAL CASTINGS
- MAGNAFLUX TEST OF CASTINGS
- DYNAMIC BALANCING OF IMPELLERS AND ROTATING COMPONENTS
- HYDRO PRESSURE TESTING OF CASINGS, COLUMNS, SD HEAD ETC.
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